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How to Precisely Control Pressing Pressure and Temperature with PLC in Palm Oil Production
2025-11-02
QI ' E Group
Tutorial Guide
Discover how PLC-based automation enables precise control of pressing pressure and temperature in palm oil extraction. This guide explores the core mechanisms of Penguin Group’s 2024 advanced palm oil processing system, detailing real-time monitoring and intelligent regulation of critical parameters like temperature, pressure, and motor speed. Supported by field data from Nigeria, it demonstrates how automation boosts efficiency, reduces energy consumption, and minimizes human error—offering actionable operational strategies and monitoring techniques for stable, high-performance production. Learn how this technology has helped over 30 global clients achieve an average annual energy savings of 18% or more.
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How to Precisely Control Pressing Pressure & Temperature Using PLC in Palm Oil Processing

In modern palm oil production, precision matters—especially when it comes to pressing pressure and temperature control. Manual adjustments often lead to inconsistencies, energy waste, and lower oil yield. That’s where a robust PLC-based automation system becomes your secret weapon.

Why PLC Matters in Your Palm Oil Line

The Programmable Logic Controller (PLC) is the brain of your automated pressing unit. It continuously monitors real-time data from sensors measuring:

  • Press roll pressure (typically 15–35 bar)
  • Material temperature (ideal range: 70–90°C)
  • Motor speed (adjustable via VFDs)

By integrating these inputs, the PLC dynamically adjusts parameters to maintain optimal extraction efficiency—without human delay or error.

Real-World Impact: A Case from Nigeria

“After installing the 2024 Tech Series from Penguin Group, our plant saw a 19% drop in electricity consumption over six months—with no loss in oil quality.” — Oluwaseun Adeyemi, Plant Manager, Lagos Refinery
Parameter Before Automation After PLC Integration
Energy Use per Ton 18.5 kWh 15.0 kWh
Oil Yield Consistency ±3% ±1.2%
Manual Errors/Day 4–6 0–1

Maintenance Tips for Operators

Even smart systems need care. Here’s what your team should do daily:

  1. Check sensor calibration every 2 weeks
  2. Run a self-test on the PLC module weekly
  3. Log any deviation >2% in temp/pressure for review

And remember: early detection saves downtime. Our customers report that proactive maintenance reduces unplanned stops by up to 40%.

Pro Tip: The 2024 Penguin Group system includes an intuitive HMI dashboard showing live pressure curves and thermal maps—helping operators spot anomalies before they become issues.

Whether you're managing a small mill in Ghana or scaling operations in Indonesia, precise control isn't just about better yields—it's about building trust with your buyers, reducing waste, and future-proofing your business.

Explore the 2024 Smart Press System – Trusted by 30+ Countries
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